QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP
Routine safety checks / Pre-ride inspection / Maintenance schedule intervals / Periodic lubrication / Oil and filter change / Oil tank flushing / Transmission oil change / Primary chaincase oil change / Drive chain lubrication / Control cable lubrication / Periodic maintenance / Primary chain adjustment / Drive belt deflection adjustment / Tune-up / Ignition service / Carburetor adjustments / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and covers / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods and covers / Lifters and guides / Oil pump / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Dry clutch / Wet clutch / Clutch shell compensating sprocket and primary drive chain / Clutch shell clutch hub and sprocket / Compensating sprocket / Primary chaincase / Electric starter drive / Starter jackshaft / Specifications
CHAPTER SIX / FOUR-SPEED TRANSMISSION
Shifter assembly / Shift forks / Transmission shafts / Main drive gear / Transmission case / Kickstarter / Starter clutch / Specifications
CHAPTER SEVEN / FIVE-SPEED TRANSMISSION
Production gears / Shifter assembly / Transmission shift cover / Shift cam / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission side cover / Transmission drive sprocket / Transmission case / Transmission oil pan / Specifications
CHAPTER EIGHT / FUEL EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter back plate / Carburetor / Manifold / Electronic fuel injection EFI / Induction module / Fuel tank console / Fuel tank gauge / Fuel tank / Non-vacuum-operated fuel shutoff valve / Vacuum-operated fuel valve / Fuel pump and filter / Exhaust system / Evaporative emission control system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition module / Electronic control module / Ignition coil / Starting system / Starter solenoid / Starter relay / Lighting system / Headlight / Taillight brake light / Rear turn signal light / Passing light and front turn signal / Rear turn signal light / Instruments and indicator lights / Handlebar switches / Ignition/lighting switch / Oil pressure switch / Neutral indicator switch / Brake light switch / Horn / Turn signal and four-way flashers / Turn signal module / Speedometer speed sensor / Radio CB and intercom systems / Electrical circuit protection / Circuit breaker / Electrical panel / Electrical connectors / Color wiring diagrams / Specifications
CHAPTER TEN / WHEELS HUBS AND TIRES
Motorcycle stands / Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Wheel runout / Rim and laced wheel service / Disc and alloy wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front fork air control and antidive system / Steering head and stem / Bearing race / Steering play / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Shock absorbers / Air shock / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Front and rear pads / Front and rear caliper / Front and rear master cylinder / Brake hose and line / Brake disc / Bleeding / Specifications
CHAPTER FOURTEEN / CRUISE CONTROL
Cables / Servo motor / Cruise module control module and switch / Specifications
CHAPTER FIFTEEN / BODY
Seat / Front and rear fender / Fairing and windshield / Headlight nacelle / Tour-Pak / Saddlebags and guards / Footboards / Specifications
INDEX
WIRING DIAGRAMS
