Hyster A461 (RM2.0 RM2.5) Forklift Service Repair Manual

Download Complete Service Repair Manual for Hyster A461 (RM20 RM25) Forklift

This Factory Service Repair Manual offers all the service and repair information about Hyster A461 (RM20 RM25) Forklift The information on this manual covered everything you need to know when you want to repair or service Hyster A461 (RM2

0 RM25) Forklift

Models Covered:

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Manual Contents:

INDEX

Section: ELECTRICAL SYSTEM
1

0 KEY TO ELECTRICAL DIAGRAMS
ELECTRICAL DIAGRAMS
Section: LONGITUDINAL / SIDEWAYS TRAVEL SYSTEM
20 STEERING SYSTEM
TABLE OF HYDRAULIC / ELECTRICAL FUNCTIONS
AUTOMATIC CHANGEOVER (FROM LONGITUDINAL TRAVEL TO SIDEWAYS TRAVEL)
HYDRAULIC CIRCUIT STATUS IN CHANGEOVER PHASE (FROM LONGITUDINAL TO SIDEWAYS TRAVEL)
SETUP FOR SIDEWAYS TRAVEL MODE
HYDRAULIC CIRCUIT WITH PROVISION FOR MANUAL SIDEWAYS STEERING
AUTOMATIC CHANGEOVER (FROM SIDEWAYS STEERING TO LONGITUDINAL STEERING)
HYDRAULIC CIRCUIT STATUS DURING CHANGOVER PHASE(FROM LONGITUDINAL TO SIDEWAYS)
TRACTION WHEEL ARRIVAL AT ROTATION LIMIT POSITION
LOAD WHEELS ARRIVAL AT ROTATION LIMIT POSITION
HYDRAULIC CIRCUIT SET UP FOR MANUAL LONGITUDINAL STEERING
MANUAL RESET TO LONGITUDINAL STEERING
2

00 FUNCTIONS OF TIMER CARDS U3 U4
201 TROUBLESHOOTING GUIDE
30 TABLE OF ELECTRICAL COMPONENTS
ELECTRICAL COMPONENT
Section: H2B TRACTION MOTOR ELECTRONIC CONTROLLER
40 H2B TRACTION MOTOR ELECTRONIC CONTROLLER
4

01 PRESENTATION
41 DEFINITION OF MACHINE TRAVEL DIRECTION
42 GENERAL CHARACTERISTICS OF CONTROLLER H2B
43 FUNCTIONAL CHARACTERISTICS OF CONTROLLER H2B
44 CONTROLLER DIAGNOSTICS
45 CONTROLLER MECHANICAL DESIGN
4

6 CONNECTORS
47 DESCRIPTION OF CONNECTOR B INPUTS B
48 DESCRIPTION OF CONNECTOR E INPUTS
49 CONTROLLER CONNECTIONS DIAGRAM
410 PROGRAMMING CONSOLE
411 USING THE CONSOLE
412 CONSOLE FUNCTIONS MAP
4

13 PROGRAMMING THE CONTROLLER
4130 CONFIG MENU
4131 CONFIG MENU SET MODEL
4132 CONFIG MENU SET OPTION
4133 CONFIG MENU ADJUSTMENT
4134 MAIN MENU PARAMETER CHANGE
4135 MAIN MENU TESTER
4

136 MAIN MENU SAVE PARAMETER
4137 MAIN MENU RESTORE PARAMETER
4138 MAIN MENU ALARMS
4139 MAIN MENU PROGRAM VACC
414 H2B SYSTEM CONFIGURATION TABLE
415 TABLE SHOWING EQUIVALENCE BETWEEN PARAMETER VALUES AND PROGRAMMING
4

16 LEVELSTION PROCEDURE FOR INITIALIZATION OF A NEW SYSTEM
417 TROUBLESHOOTING
4170 DECODING ALARM SIGNALS ON THE DIAGNOSTIC LED
Section: PUMP MOTOR CONTROLLER HP 350A
50 PUMP MOTOR ELECTRONIC CONTROLLER
5

1 CONTROLLER GENERAL CHARACTERISTICS
510 FUNCTIONAL CHARACTERISTICS OF THECONTROLLER
52 CONTROLLER MECHANICAL DRAWING
53 CONNECTORS
54 CONTACTOR COIL POWER SUPPLY CONNECTOR
55 DESCRIPTION OF CONNECTOR B INPUTS
5

6 CONTROLLER CONNECTIONS DIAGRAM
57 PROGRAMMING CONSOLE
570 PROGRAMMING
571 USING THE PROGRAMMING CONSOLE
58 CONSOLE FUNCTIONS MAP
59 CONTROLLER PROGRAMMING
590 CONFIG MENU
591 CONFIG MENU SET MODEL
5

92 CONFIG MENU SET OPTION
593 CONFIG MENU SET BATTERY
594 CONFIG MENU AUX OUTPUT
595 MAIN MENU PARAMETER CHANGE
596 LIFT UNIT SETTINGS SEQUENCES
597 MAIN MENU TESTER
598 MAIN MENU SAVE PARAMETER
5

99 MAIN MENU RESTORE PARAMETER
5910 MAIN MENU ALARMS
5911 MAIN MENU PROGRAM VACC
510 CONTROLLER CONFIGURATION TABLE
511 DECODING DIAGNOSTIC LED ALARM SIGNALS
Section: REPLACING ELECTRICAL COMPONENTS
6

0 REPLACING THE LOAD WHEEL POTENTIOMETER
600 PROCEDURE FOR INSTALLING THE LOAD WHEEL POTENTIOMETER
601 PROCEDURE FOR ACQUISITION OF POTENTIOMETER SIGNAL BY STEERING INDICATOR
70 REPLACING THE TRACTION WHEEL POTENTIOMETER
7

00 PROCEDURE FOR FITTING THE TRACTION WHEEL POTENTIOMETER
701 PROCEDURE FOR ACQUISITION OF POTENTIOMETER SIGNAL BY STEERING INDICATOR
80 REPLACING THE MAST LIFT POTENTIOMETER
800 INSTALLATION PROCEDURE
90 REPLACING THE TRACTION CONTROL PEDAL
10

0 REPLACING LOAD WHEELS ROTATION MICROSWITCHES B17 B19
110 REPLACING RELAYS D1 D2 D4 D5 D6 D7
1100 REPLACING RELAYS D4 D7
1101 REPLACING RELAY D1
1102 REPLACING RELAYS D2 D5 D6
11

03 REPLACING CARDS U3 U4
120 REPLACING MICROSWITCH B20
Section: HYDRAULIC UNIT COMPONENTS
10 KEY TO HYDRAULIC SYMBOLS
HYDRAULIC DIAGRAM
20 HYDRAULIC UNIT
21 TABLE OF HYDRAULIC UNIT COMPONENTS

REDUCTION GEAR
SERIES HFK 100 200 400 600
SERIES GR 92 96 97

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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