Case CX490D CX500D Crawler Excavator Service Repair Manual (EU)

Download Complete Service Repair Manual for Case CX490D CX500D Crawler Excavator

This Factory Service Repair Manual offers all the service and repair information about Case CX490D CX500D Crawler Excavator The information on this manual covered everything you need to know when you want to repair or service Case CX490D CX500D Crawler Excavator

Part number 47937811
English
February 2016

Product and Market Product:
CX490D Crawler excavators LC version (TIER4 FINAL) EU Market
CX490D Crawler excavators RTC version (TIER4 FINAL) EU Market
CX500D Crawler excavators LC Mass Excavator version (TIER4 FINAL) EU Market
CX500D Crawler excavators RTC Mass excavator version (TIER4 FINAL) EU Market

Manual Contents:

INTRODUCTION
Engine 10
[10

001] Engine and crankcase 101
[10102] Pan and covers 102
[10106] Valve drive and gears 103
[10

101] Cylinder heads 104
[10105] Connecting rods and pistons 105
[10103] Crankshaft and flywheel 106
[10

216] Fuel tanks 107
[10206] Fuel filters 108
[10218] Fuel injection system  

109
[10202] Air cleaners and lines   1010
[10250] Turbocharger and lines 1011
[10254] Intake and exhaust manifolds and muffler

  1012
[10500] Selective Catalytic Reduction (SCR) exhaust treatment 1013
[10501] Exhaust Gas Recirculation (EGR) exhaust treatment   1014
[10400] Engine cooling system

  1015
[10414] Fan and drive 1016
[10310] Aftercooler   10

17
[10304] Engine lubrication system   1018
Hydraulic systems 35
[35000] Hydraulic systems

  351
[35300] Reservoir cooler and filters 352
[35104] Fixed displacement pump 353
[35106] Variable displacement pump

354
[35102] Pump control valves   355
[35359] Main control valve 356
[35357] Pilot system

357
[35355] Hydraulic hand control   358
[35356] Hydraulic foot control 359
[35

352] Hydraulic swing system   3510
[35353] Hydraulic travel system 3511
[35354] Hydraulic central joint

3512
[35736] Boom hydraulic system 3513
[35737] Dipper hydraulic system 3514
[35738] Excavator and backhoe bucket hydraulic system

3515
[35360] Hammer and rotating bucket hydraulic system   3516
[35820] Hydraulic driven cooling fans 3517
Frames and ballasting

39
[39140] Ballasts and supports   391
Tracks and track suspension 48
[48130] Track frame and driving wheels

  481
[48100] Tracks 482
[48134] Track tension units 483
[48138] Track rollers

  484
Cab climate control 50
[50100] Heating  

501
[50200] Air conditioning 502
Electrical systems 55
[55000] Electrical system

551
[55100] Harnesses and connectors 552
[55525] Cab engine controls 553
[55015] Engine control system

554
[55201] Engine starting system 555
[55301] Alternator 556
[55302] Battery

  557
[55202] Cold start aid   558
[55011] Fuel tank system 559
[55010] Fuel injection system

5510
[55014] Engine intake and exhaust system 5511
[55988] Selective Catalytic Reduction (SCR) electrical system 5512
[55989] Exhaust Gas Recirculation (EGR) electrical system

5513
[55012] Engine cooling system 5514
[55013] Engine oil system 5515
[55640] Electronic modules

5516
[55512] Cab controls   5517
[55036] Hydraulic system control   5518
[55051] Cab Heating Ventilation and Air-Conditioning (HVAC) controls

5519
[55050] Heating Ventilation and Air-Conditioning (HVAC) control system 5520
[55524] Cab controls (Lift arm Boom Dipper Bucket)   5521
[55416] Swing control system

5522
[55417] Travel control system 5523
[55530] Camera   5524
[55518] Wiper and washer system

5525
[55404] External lighting 5526
[55514] Cab lighting 5527
[55408] Warning indicators alarms and instruments

5528
[55992] Anti-theft system 5529
[55DTC] FAULT CODES 5530
Booms dippers and buckets

84
[84910] Boom 841
[84912] Dipper arm   842
[84100] Bucket 84

3
Platform cab bodywork and decals 90
[90150] Cab 901
[90156] Cab glazing

902
[90118] Protections and footboards 903
[90120] Mechanically-adjusted operator seat 904
[90100] Engine hood and panels

  905

Total Pages: 3486

This manual can be used by anyone from a first time owner/amateur to a professional technicianEven the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings

Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English