Clark GEX 16 / 18 / 20s (4 Wheel) & GTX 16 / 18 / 20s (3 Wheel) Forklift Service Repair Manual (SM795)

Download Service Repair Manual For Clark GEX 16 / 18 / 20s (4 Wheel) & GTX 16 / 18 / 20s (3 Wheel) Forklift (GEX162-GTX162)

This Service Repair Manual offers all the service and repair information for Clark GEX 16 / 18 / 20s (4 Wheel) & GTX 16 / 18 / 20s (3 Wheel) Forklift

With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your bussiness

The information on this manual covered everything you need to know when you want to repair or service Clark GEX 16 / 18 / 20s (4 Wheel) & GTX 16 / 18 / 20s (3 Wheel) Forklift

Part No 8066413 Book No SM 795 Jun

2012

Models Covered:

GEX 16 / 18 / 20s (4 Wheel)
GTX 16 / 18 / 20s (3 Wheel)

GEX162   9679 GTX  9675

Rated Capacity : 1600 2000Kg

This manual is INSTANT DOWNLOAD

It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor

Manual Contents:

SA SAFE MAINTENANCE
1

Safety
2 Lifting Jacking and Blocking the Truck
3 Towing
PS PERIODIC SERVICE
1 Maintenance Schedules
2 Planned Maintenance Program
3 The PM Inspection Form
12 BATTERY
1 Battery Service
13 WIRING SWITCHES AND INSTRUMENTS
1

Schematic Electric Circuit Diagrams
2 General Electrical Service Tips
3 Wiring and Cables
4 Switches and Sensors
5 Instrument Panel
16 ELECTRIC MOTORS
1 Motor Specifications And Descriptions
2

Drive Motors Overhaul
3 Pump Motor Overhaul
17 CONTACTORS
1 Contactors Specification and Overhaul
19 MOTOR CONTROLS
1 Description
2 Control Programming
3 Control troubleshooting
4 GEX Factory Control Settings
20 DRIVE AXLE
1

Specifications and Description of Drive Axle
2 Disassembly of Drive Axle
3 Disassembly of wheel Assembly
4 Adjustment
22 WHEELS AND TIRES
1 Wheels & Tires Specifications and Description
2 Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1

Brake System Specifications and Description
2 Service Brake Troubleshooting
3 Brake Pedal Linkage & Adjustments
4 Brake Bleeding
5 Pedal and Master Cylinder Service
6 Parking Brake Service
25 STEERING SYSTEM (GEX16-20s)
1

Steering System Specifications and Description
2 Steering System Troubleshooting
3 Steering Column Removal and Replacement
4 Steering System Relief Pressure Check and
Adjustment
5 Steering Axle Wheel Bearing Maintenance
and Adjustment
6

Steering Axle Removal and Replacement
7 Steer Cylinder Removal and Replacement
8 Steering Gear Overhaul
9 Steer Cylinder Overhaul
26 STEER SYSTEM (GTX16-20s)
1 Steering System Specifications and Description

2 Steering System Troubleshooting
3 Steering Column Removal and Replacement
4 Steering System Relief Pressure Check and
Adjustment
5 Steering Gear Overhaul
6 Steer Axle Service
7Steering Gear Overhaul(ELH Optional)
29 HYDRAULIC SUMP FILTERS AND PUMP
1

Main Hydraulic System Specifications and
Description
2 Main Hydraulic Pump Troubleshooting
3 Main Hydraulic Pump Removal and Installation
30 HYDRAULIC SYSTEM
1 Hydraulic Control Valve/Lift Circuit
Specifications and Description
2

Hydraulic System Schematic
3 Hydraulic System Troubleshooting
4 Hydraulic Sysrem Pressure Checks and Adjustments
5 Hydraulic Control Valve Removal and Replacement
6 Hydraulic Control Valve Overhaul
32 TILT CYLINDERS
1

Tilt Cylinder Specifications and Description
2 Checks and Adjustments
3 Tilt Cylinder Removal and Installation
4 Tilt Cylinder Overhaul
34 UPRIGHTS
1 Upright Specifications and Description
2 Trouble shooting
3

Upright Inspection
4 Carriage and Upright Roller Clearance Checks and
Shim Adjustment
5 Cylinder Removal Shimming Overhaul and
Replacement
6 Upright Chain Inspection Adjustment and Replacement
7

Fork and Carriage Removal and Replacement
8 Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1 Counterweight Specifications and Description
2 Counterweight Removal and Installation
3 Overhead Guard Removal and Installation
4

Floor Plate Seat and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1 Nameplate and Decals
2 General Specifications
3 Hydraulic Fitting Tightening Procedure

Total pages: 425

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

Your will receive a download link in no time after your payment is completed successfully So please make sure your email address is correct Dont Forget to Check Spam / Junk  if cant find the new message in your email inbox immediately

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English