Clark PPX20 Electric Pallet Truck Service Repair Manual

Download Service Repair Manual For Clark PPX20 Electric Pallet Truck

This Service Repair Manual offers all the service and repair information for Clark PPX20 Electric Pallet Truck With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your bussiness

The information on this manual covered everything you need to know when you want to repair or service Clark PPX20 Electric Pallet Truck

Manual No SM-EU 103 / 022017

Models Covered:

Clark PPX20 Electric Pallet Truck 8258

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It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor

Manual Contents:

1 DESCRIPTION

1
1-1 INTRODUCTION 1
1-2 GENERAL DESCRIPTION 1
1-3 SAFETY FEATURES 1
2 OPERATION 3
2-1

GENERAL 3
2-2 OPERATING PRECAUTIONS 3
2-3 BEFORE OPERATION 3
2-4 GENERAL CONTROL OPERATION

6
2-5 DRIVING AND STOPPING
PROCEDURES 6
2-51 Stopping 6
2-6BELLY-BUTTON SWITCH

7
2-7STEERING ARM GAS SPRING 7
2-8 LIFT AND LOWER CONTROLS 7
2-9 LOADING AND UNLOADING 7
2-10PARKING 7
3 PLANNED MAINTENANCE 9
3-1

GENERAL 9
3-2 MONTHLY AND QUARTERLY CHECKS 9
3-3 BATTERY CARE 9
3-31 General

9
3-32 Safety Rules 10
3-33 Battery Care and Charging10
3-34 Battery Cleaning 10
3-4 CHARGING BATTERIES

11
3-5 LUBRICATION 11
4 TROUBLESHOOTING 13
4-1 GENERAL 13
4-2 CONTROLLER TROUBLESHOOTING

16
4-21 Zapi Handset 16
4-22 Fault Detection 16
4-221 General16
4-222 Logbook Access

16
4-23 Testing Truck Operation 16
4-24 Settings and Adjustments 17
4-241 Set Options17
4-242 Adjustments 21
4-2

43 Parameter Change 23
4-25 Troubleshooting27
5 OPERATING CONTROL SYSTEM 35
5-1 CONTROL HEAD

35
5-11 Cap Assembly Removal 35
5-12 Cap Assembly Installation 36
5-13 Control Head Removal 37
5-14 Control Head Installation 37
5-1

5 Potentiometer Replacement 37
5-16 Belly-Button Switch Replacement 37
5-2 COMPARTMENT COVERS 40
5-21 Removal

40
5-3 STEERING ARM 40
5-31 Return Spring Replacement 40
5-32 Steering Arm Removal 40
5-33 Steering Arm Installation 40
6 BRAKE SERVICING

43
6-1 BRAKES 43
6-11 Brake Assembly Replacement 43
7 DRIVING SYSTEM 45
7-1 Drive Wheel

45
7-2 Transmission 45
7-3 Load Wheel 47
7-31 Removal 47
7-32

Repair 47
7-33 Load Wheel Installation 47
8 ELEVATION SYSTEM SERVICING 49
8-1 LIFT LINKAGE 49
8-1

1 Removal 49
8-12 Installation 49
8-2 POWER SECTION AND FORK SECTION 49
8-21 Separating Power Section and Fork
Section49
8-2

2 Fork Frame Repair 49
8-23 Carrier Frame Repair 49
8-24 Mating Power Section and Fork
Section49
9 HYDRAULIC SYSTEM 51
9-1

LINES AND FITTINGS 51
9-2 HYDRAULIC PUMP MOTOR AND
RESERVOIR ASSY 51
9-21 Removal 51
9-2

2 Disassembly and Reassembly 51
9-23 Installation 51
9-24 Lift Cylinder 55
9-241 Removal

55
9-242 Repair 55
9-243 Installation 55
9-25 Pressurized Cylinder 56
9-251 Removal

56
9-252 Repair 56
9-253 Installation 56
10 ELECTRICAL COMPONENTS 57
10-1 ELECTRICAL CONTROL PANEL

57
10-11 Maintenance 57
10-12 Cleaning 57
10-13 Panel Removal 57
10-14 Panel Disassembly

57
10-15 Panel Installation 57
10-2 HORN REPLACEMENT 57
10-3 LIFT LIMIT SWITCH 62
10-31 Replacement

62
10-32 Adjustment62
10-4 PUMP MOTOR 62
10-5 DRIVE MOTOR 62
10-6 DEADMAN SWITCH

62
11 OPTIONAL EQUIPMENT 63
12 ILLUSTRATED PARTS BREAKDOWN 65

Total pages: 67

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English