Clark PPXS20 Electric Pallet Truck Service Repair Manual

Download Service Repair Manual For Clark PPXS20 Electric Pallet Truck

This Service Repair Manual offers all the service and repair information for Clark PPXS20 Electric Pallet Truck With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your bussiness

The information on this manual covered everything you need to know when you want to repair or service Clark PPXS20 Electric Pallet Truck

Manual No SM-EU 104 / 022017

Models Covered:

Clark PPXS20 Electric Pallet Truck 8259

This manual is INSTANT DOWNLOAD

It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor

Manual Contents:

1 DESCRIPTION

1
1-1 INTRODUCTION 1
1-2 GENERAL DESCRIPTION 1
1-3 SAFETY FEATURES 1
2 OPERATION 3
2-1

GENERAL 3
2-2 OPERATING PRECAUTIONS 3
2-3 BEFORE OPERATION 3
2-4 GENERAL CONTROL OPERATION

6
2-5 DRIVING AND STOPPING
PROCEDURES 6
2-51 Stopping 6
2-6BELLY-BUTTON SWITCH

7
2-7STEERING ARM GAS SPRING 7
2-8 LIFT AND LOWER CONTROLS 7
2-9 LOADING AND UNLOADING 7
2-10PARKING 7
3 PLANNED MAINTENANCE 9
3-1

GENERAL 9
3-2 MONTHLY AND QUARTERLY CHECKS 9
3-3 BATTERY CARE 9
3-31 General

9
3-32 Safety Rules 10
3-33 Battery Care and Charging10
3-34 Battery Cleaning 10
3-4 CHARGING BATTERIES

11
3-5 LUBRICATION 11
4 TROUBLESHOOTING 13
4-1 GENERAL 13
4-2 CONTROLLER TROUBLESHOOTING

16
4-21 Zapi Handset 16
4-22 Fault Detection 16
4-221 General16
4-222 Logbook Access

16
4-23 Testing Truck Operation 16
4-24 Settings and Adjustments 17
4-241 Set Options17
4-242 Adjustments 17
4-2

43 Parameter Change 17
4-25 Troubleshooting17
5 OPERATING CONTROL SYSTEM 33
5-1 CONTROL HEAD

33
5-11 Cap Assembly Removal 33
5-12 Cap Assembly Installation 34
5-13 Control Head Removal 35
5-14 Control Head Installation 35
5-1

5 Potentiometer Replacement 35
5-16 Belly-Button Switch Replacement 35
5-2 COMPARTMENT COVERS 38
5-21 Removal

38
5-3 STEERING ARM 38
5-31 Return Spring Replacement 38
5-32 Steering Arm Removal 38
5-33 Steering Arm Installation 38
6 BRAKE SERVICING

41
6-1 BRAKES 41
6-11 Brake Assembly Replacement 41
7 DRIVING SYSTEM 43
7-1 DRIVE WHEEL 43
7-2

TRANSMISSION 43
7-3 STEERING MOTOR 43
7-4 LOAD WHEEL 45
7-41 Removal

45
7-42 Repair 45
7-43 Load Wheel Installation 45
8 ELEVATION SYSTEM SERVICING 47
8-1 LIFT LINKAGE 47
8-1

1 Removal 47
8-12 Installation 47
8-2 POWER SECTION AND FORK
SECTION 47
8-2

1 Separating Power Section and Fork
Section47
8-22 Fork Frame Repair 47
8-23 Carrier Frame Repair

47
8-24 Mating Power Section and Fork
Section 47
9 HYDRAULIC SYSTEM 49
9-1 LINES AND FITTINGS 49
9-2

HYDRAULIC PUMP MOTOR AND
RESERVOIR ASSY 49
9-21 Removal 49
9-22 Disassembly and Reassembly 49
9-23 Installation

49
9-24 Lift Cylinder 52
9-241 Removal 52
9-242 Repair 52
9-243 Installation

52
10 ELECTRICAL COMPONENTS 53
10-1 ELECTRICAL CONTROL PANEL 53
10-11 Maintenance 53
10-12 Cleaning

53
10-13 Panel Removal 53
10-14 Panel Disassembly 53
10-15 Panel Installation 53
10-2 HORN REPLACEMENT

53
10-3 LIFT LIMIT SWITCH 58
10-31 Replacement 58
10-32 Adjustment58
10-4 PUMP MOTOR

58
10-5 DRIVE MOTOR 58
10-6 DEADMAN SWITCH 58
11 OPTIONAL EQUIPMENT 59
12 ILLUSTRATED PARTS BREAKDOWN 61

Total pages: 63

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

Your will receive a download link in no time after your payment is completed successfully So please make sure your email address is correct Dont Forget to Check Spam / Junk  if cant find the new message in your email inbox immediately

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English