Clark WPX18 Electric Pallet Truck Service Repair Manual

Download Service Repair Manual For Clark WPX18 Electric Pallet Truck

This Service Repair Manual offers all the service and repair information for Clark WPX18 Electric Pallet Truck With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your bussiness

The information on this manual covered everything you need to know when you want to repair or service Clark WPX18 Electric Pallet Truck

Manual No SM-EU 101 / 012017

Models Covered:

Clark WPX18 Electric Pallet Truck 8257

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It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor

Manual Contents:

1 DESCRIPTION

1
1-1 INTRODUCTION 1
1-2 GENERAL DESCRIPTION 1
1-3 SAFETY FEATURES 1
2 OPERATION 3
2-1

GENERAL 3
2-2 OPERATING PRECAUTIONS 3
2-3 BEFORE OPERATION 3
2-4 GENERAL CONTROL OPERATION

6
2-5DRIVING AND STOPPING
PROCEDURES 6
2-51 Stopping 6
2-6BELLY-BUTTON SWITCH 7
2-7

STEERING ARM GAS SPRING 7
2-8 LIFT AND LOWER CONTROLS 7
2-9 LOADING AND UNLOADING 7
2-10PARKING 7
2-11

BACKREST 7
3 PLANNED MAINTENANCE 9
3-1 GENERAL 9
3-2 MONTHLY AND QUARTERLY CHECKS

9
3-3 BATTERY CARE 9
3-31 General9
3-32 Safety Rules 10
3-33 Battery Care and Charging10
3-3

4 Battery Cleaning 10
3-35 Maintenance Free Batteries 10
3-4 CHARGING BATTERIES 11
3-5 BATTERIES REPLACEMENT

11
3-6 LUBRICATION 12
4 TROUBLESHOOTING 15
4-1 GENERAL 15
4-2 CONTROLLER TROUBLESHOOTING

18
4-21 Zapi Handset 18
4-22 Fault Detection 18
4-221 General18
4-222 Logbook Access

18
4-23 Testing Truck Operation 18
4-24 Settings and Adjustments 19
4-241 Set Options19
4-242 Adjustments 23
4-2

43 Parameter Change 25
4-25 Troubleshooting29
5 OPERATING CONTROL SYSTEM 37
5-1 CONTROL HEAD

37
5-11 Cap Assembly Removal 37
5-12 Cap Assembly Installation 38
5-13 Control Head Removal 39
5-14 Control Head Installation 39
5-1

5 Potentiometer Replacement 39
5-16 Belly-Button Switch Replacement 39
5-2 COMPARTMENT COVERS 42
5-21 Removal

42
5-3 STEERING ARM 42
5-31 Return Spring Replacement 42
5-32 Steering Arm Removal 42
5-33 Steering Arm Installation 42
6 BRAKE SERVICING

45
6-1 BRAKES 45
6-11 Brake Assembly Replacement 45
7 DRIVING SYSTEM 47
7-1 Drive Wheel

47
7-2 Transmission 47
7-3 Load Wheel 49
7-31 Removal 49
7-32

Repair 49
7-33 Load Wheel Installation 49
8 ELEVATION SYSTEM SERVICING 51
8-1 LIFT LINKAGE 51
8-1

1 Removal 51
8-12 Repair 52
8-13 Installation 52
9 HYDRAULIC SYSTEM

53
9-1 LINES AND FITTINGS 53
9-2 HYDRAULIC AND ELECTRICAL
ASSEMBLY REMOVAL 54
9-21 Removal 54
9-2

2 Installation 54
9-3 HYDRAULIC PUMP MOTOR AND
RESERVOIR ASSY 54
9-31 Removal

54
9-32 Disassembly and Reassembly 54
9-33 Installation 54
9-34 Lift Cylinder 56
9-341 Removal

56
9-342 Repair 56
9-343 Installation 56
10 ELECTRICAL COMPONENTS 57
10-1 ELECTRICAL CONTROL PANEL

57
10-11 Maintenance 57
10-12 Cleaning 57
10-13 Controller Removal57
10-14 Controller Installation

57
10-15 Charger Removal 57
10-16 Charger Installation 57
10-17 Cooling Fan Removal 60
10-18 Cooling Fan Installation 60
10-1

9 Buzzer Removal 60
10-110 Buzzer Installation 60
10-111 Key Switch Removal 60
10-112 Key Switch Installation

60
10-113 Battery Indicator Removal 60
10-114 Battery Indicator Installation 60
10-115 LED Indicator Removal 60
10-116 LED Indicator Installation

60
10-117 Emergency Disconnect Removal 61
10-118 Emergency Disconnect Installation 61
10-119 Contactor Removal61
10-120 Contactor Installation61
10-1

21 Fuse Removal 61
10-122 Fuse Installation 61
10-123 Lift Limit Switch Removal 64
10-124 Lift Limit Switch Installation

64
10-2 PUMP MOTOR 65
10-3 DRIVE MOTOR 65
10-4 DEADMAN SWITCH 65
11 OPTIONAL EQUIPMENT 67
12 ILLUSTRATED PARTS BREAKDOWN 69

Total pages: 70

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English