Mercury Mariner 45hp-225hp Outboards Service Repair Manual (1972-1989)



SKU: 7821

Brand: Mercury Mariner


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$25.00

File Format: PDF

Compatible: All Versions of Windows & Mac

Language: English

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Size: 336.5MB

Pages: 409

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Mercury Mariner 45hp-225hp Outboards Manual


Download Complete Service Repair Manual for Mercury Mariner 45hp-225hp Outboards

This Factory Service Repair Manual offers all the service and repair information about Mercury Mariner 45hp-225hp Outboards The information on this manual covered everything you need to know when you want to repair or service Mercury Mariner 45hp-225hp Outboards

Models Covered:

Mercury Merc inline 3 (1972-1989)
Mercury Merc inline 4 (1972-1989)
Mercury Merc inline 6 (1972-1989)
Mercury Merc V6 (1972-1989)

 

Manual Contents:

 

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Troubleshooting lightning energizer ignition system / Distributor-type CD ignition system troubleshooting / Flywheel CD ignition system troubleshooting / Spark advance/idle stabilizer module troubleshooting / Fuel system / Engine / Specifications

CHAPTER FOUR / LUBRICATION MAINTENANCE AND TUNE-UP
Model designation / Lubrication / Proper fuel selection / Recommended fuel mixture / Correct fuel mixing / Oil injection / OilBlend injection / 879 oil injection system / Lower drive unit lubrication / Salt water corrosion of gear housing bearing carrier and nut / Storage / Complete submersion / Engine flushing / Tune-up / Compression test / Spark plug plugs / Lower unit and water pump check / Fuel line service / Fuel pump filter service / Inline canister fuel filter service / Fuel pump pressure test / Battery and starter check / Solenoid check / Alternator and rectifier check / Timing synchronization and adjustments / On-boat performance test / Specifications

CHAPTER FIVE / TIMING SYNCHRONIZING AND ADJUSTING
Mercury 500 with lightning energizer ignition / Mercury 500 with distributor-less ignition (to serial No

4576236) / Mercury 500 40 and 50 (4-cyl) with distributor-less ignition (serial No 4576236 and above) / Mercury 650 distributor-less ignition / Mercury 650 with distributor CD ignition / Mercury 700 70 (prior to 1984) 60 and 50 (3-cyl) with flywheel CD ignition / 1987-on Mercury 70 80 and 90 / Mercury 850 with distributor CD ignition / Mercury 75 80 (prior to 1984) 800 and 850 with distributor-less ignition / Mercury 900 1150 1400 1500 and 1500XS with distributor CD ignition / Mercury 90 115 and 140 hp (6-cly) with distributor-less ignition / Mercury 100 (1988-on) and 115 (1989) with flywheel CD ignition / Mercury 1750 V6 (1976-1977) / Mercury 1750 and 175 (1978-on) / Mercury 135 1500 150 V150 XR2 2000 and 200 V6 (below serial No

6073192) / Mercury 150 XR4 200 V6 (above serial No 6073191) and 225 V6 / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Integral fuel pump carburetor (except 45 and 50 [4-cyl] hp models) / Integral fuel pump carburetor (45 an d50 [4-cyl] hp models) / Model 100 and 115 concept 2+2 / Center bowl carburetor / Dual-float center bowl carburetor / Sidebowl and back drag carburetor / WME carburetor / Electronic fuel injection (EFI) / Enrichener valve and choke solenoid systems / Anti-siphon devices / Fuel tank / Fuel line and primer bulb / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Battery charging system / Starting system / Starter motor / Ignition system / Lightning energizer ignition (model 500 through 1975) / Thunderbolt CD ignition system with distributor / Thunderbolt CD ignition system (without distributor) / Specifications

CHAPTER EIGHT / POWER HEAD
Engine serial numbers / Gasket and sealant / Power head / Specifications

CHAPTER NINE / LOWER UNIT AND DRIVE SHAFT HOUSING
Service precautions / Standard gear housing / Water pump / Bearing carrier and propeller shaft / Pinion gear drive shaft and forward gear / Lower shift shaft bushing and cam / Pinion depth/gear backlash / Model R drive gear housing / Drive shaft housing / Trim tab adjustment / Specifications

CHAPTER TEN / POWER TRIM AND TILT SYSTEM
External power trim system / Hydraulic pump / Troubleshooting / Solenoid test / Trim limit adjustment / Trim cylinders / Integral power trim system / Hydraulic pump / Troubleshooting / Specifications

INDEX

WIRING DIAGRAMS

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

Your will receive a download link immediately after your payment is completedSo please make sure your email address is correct

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English

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4.7
Apr 09, 2024 by Anonymous
Good service.
Jan 18, 2024 by frank (United States)
works good
Jun 03, 2022 by George H.
so far so good