Toyota 7BPUE15 High Level Orderpicker Service Repair Manual (S/N: 80001 and up)

Vehicle Specification
General System Data
Installation Instructions
Wire Guidance
Cold Storage
UL Label EE
Special Tools
Planned Maintenance
Maintenance Guidelines
Interval 1
Interval 2
Interval 3
Troubleshooting

How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Troubleshooting Wiring Problems
Switches (General)
Electric Motor Tests
Battery Discharge Indicator (BDI)
Contactors
Fuses
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool
Drive Unit Troubleshooting Guide
Troubleshooting Flowcharts
Symptom Tables: Hydraulic Functions
Symptom Tables: Travel Functions
Symptom Tables: Electrical Symptoms
Codes and Tests
Operator Display Messages
Maintenance Mode
Traction Power Amplifier Fault Codes
Operator Display Fault Codes
Component Procedures
List of Component Procedures
Component Locator Photos
Covers and Finish
Tractor Covers
Operator Console Cover
Mast Guard
Decals
Steering and Controls
Operator Display
Control Handle
DriveandBrake
Driveunit
Drivewheel
Brake
Electrical Components
Battery Procedures
Motors (General)
Drive Motor
Lift Motor
Steer Motor
Traction Power Amplifier
Contactors
Contactor Tip Replacement
Fuses
Circuit Cards (General)
Switches (General)
Warning Light
Hydraulic Components
Hydraulic Manifold
Hydraulic Reservoir
Hydraulic Fluid
Solenoid Valves
Lift Pump and Motor
Lift Pressure Relief Valve Adjustment
Bleeding the Hydraulic System
Side Cylinder
Center Cylinder
Flow Control Valve
Mast Section
Three-Stage Carriage
InnerMast
Outer Mast
Two-Stage Carriage
Two-Stage Mast
Mast Bearings
Mast Disassembly and Shimming
Lift Chains

Three-Stage
Lift Chains Two-Stage
Forks
Pallet Clamp
Loadwheels
SkidPads
Wire Guidance
System Overview
Install Kt Components
Set-Up Procedure
CodesandTests
Tests
General Troubleshooting
Troubleshooting in Flashware
Theory of Operation
Battery Plugged In
Key Switch (Sl) On
Closing Deadman Switches
Travel
Steering
Lift/Lower
Primary Memory
PinoutMatrix
Firmware Configuration
Flashware Program
Appendix
Lubrication Specification Chart
Torque Chart

Standard (Ferrous)
Torque Chart Standard (Brass)
Torque Chart Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematic