Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE Service Repair Manual

Download Complete Service Repair Manual for Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE

This Factory Service Repair Manual offers all the service and repair information about Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE

With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your investment

The information on this manual covered everything you need to know when you want to repair or service on Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE

Models Covered:

Yale C857 (MO20)

This manual is INSTANT DOWNLOAD

It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor

Manual Contents:

Section: QUICK SET-UP PROCEDURE
1

0 PRELIMINARY SET-UP PROCEDURE
20 STEER SYSTEM SET-UP PROCEDURE
21 RTC (RETURN TO CENTER) SYSTEM
211 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
21 SYSTEM WITH TACH GENERATOR
211 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
3

0 WIRE GUIDANCE SYSTEM SET UP (COMPLETE PROCEDURE)
31 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
40 WIRE GUIDANCE SYSTEM ADJUSTMENT (PROCEDURE TO CARRY OUT ON DELIVERY OF A NEW TRUCK WITH STANDARD FACTORY SETTINGS)

Section: STEERING AND WIRE GUIDANCE
1

0 INTRODUCTION
20 EQUIPMENT FOR ADJUSTMENT
21 SYSTEM COMPONENTS
21A TWO INDUCTIVE WIRE SENSORS
21B STEER ANGLE POSITION POTENTIOMETER (MDU POT)
21C STEERING SERVO MOTOR CONTROL UNIT
21D OPERATOR CONSOLE
2

1E STEERING SERVO MOTOR
21F STEERING HANDLE
21G LINE DRIVER (GUIDE WIRE SIGNAL GENERATOR)
21G SIGNAL STRENGTH SET UP
22 ELECTRICAL SPECIFICATIONS
30 STEERING REDUCTION RATIO
31 INSTALLING SENSORS
4

0 SYSTEM DESCRIPTION
40A AUTOMATIC WIRE GUIDED STEERING
40B MANUAL STEERING WITH TACHO GENERATOR
40C MANUAL STEERING WITH POTENTIOMETER
40D WIRE GUIDED STEERING OPERATING SEQUENCE
50 POWER CONNECTION DIAGRAM
5

1 TACHO HANDWHEEL STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING
52 TACHO-GENERATOR STEERING WHEEL AND AUTOMATIC CENTERING
53 POT (SMART STEER) CONTROLLED STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING
54 POT (SMART STEER) CONTROLLED STEERING
5

5 PRELIMINARY SET UP PROCEDURE
60 DESCRIPTION OF ECM CONNECTORS
61 ECM CONNECTOR D DESCRIPTION
61A AUDIBLE AND VISUAL SIGNALS (MANLED AUTOLED BUZZER +12V)
61B AUTOMATIC MODE REQUEST (AUTOSEL GND)
6

1D CONNECTIONS TO THE DRIVE SYSTEM (MA MI A1 A2)
61E LIMIT MICROSWITCH CONNECTION (CLS CCLS)
62 MOTHERBOARD CONNECTOR E DESCRIPTION
70 DESCRIPTION OF WIRE GUIDANCE CARD CONNECTIONS
80 SETTING ECM ACSZPA0B
8

0A SETTING THE MAXIMUM CURRENT (IMAX)
80B SETTING TACHOMETRIC FEEDBACK
80C SETTING THE MANUAL STEERING
90 WIRE GUIDANCE CARD ACSZPB0B
90A TRACTION PLUG SENSING SETTING
90B MDU GUIDANCE SENSOR SETTINGS
9

0C MDU POT OFFSET ADJUSTMENT
90D STEERING ERROR OFFSET ADJUSMENT
90E STEER CORRECTION RESPONSE ADJUSTMENT POTENTIOMETRIC FEEDBACK)
90F GAIN LOOP ADJUSTMENT
90G LOAD END SENSOR ADJUSTMENT
90H LOAD END TRAVEL MDU SENSOR WEIGHT ADJUSTMENT (WEIGHTED SETTING OF ANTENNAS WHEN TRAVELING LOAD WHEEL DIRECTION)
9

0I ACQUISITION ANGLE ADJUSTMENT
90L GUIDANCE ALARM TOLERANCE ADJUSTMENT
90M MAXIMUM WIRE GUIDANCE STEERING ANGLE ADJUSTMENT (POT OUT OF RANGE ALARM)
100 TIP ON SETTING UP
100A REVERSED MDU POT FEEDBACK
10

0B REVERSED SENSOR FEEDBACK
110 ALARMS AND TROUBLE SHOOTING
111 DESCRIPTION OF FUSES
112 DESCRIPTION OF ALARMS
112A MANUAL MODE ALARMS
112B WIRE GUIDANCE MODE ALARMS
120 HAND SET DESCRIPTION
12

0A TACH-GENERATOR STEERING OPTION HAND SET FUNCTION MAP
120B POT STEERING OPTION HAND SET FUNCTION MAP
121 MAIN MENU PARAMETERS LIST
122 MAIN MENU: TESTER FUNCTIONS
123 MAIN MENU: ALARMS FUNCTIONS
12

4 CONFIG MENU: SET OPTIONS FUNCTION LIST
125 CONFIG MENU: ADJUSTMENTS FUNCTION LIST
130 HARDWARE FAILURE DETECTION
130A HARDWARE FAILURE DETECTION IN MANUAL STEERING
130B HARDWARE FAILURE DETECTION IN AUTOMATIC STEERING
14

0 PERIODIC MAINTENANCE
150 WIRE GUIDANCE DIAGNOSTICS

This manual can be used by anyone from a first time owner/amateur to a professional technicianEven the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings

Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

Your will receive a download link in no time after your payment is done

So please make sure your email address is correct Dont Forget to Check Spam / Junk / Trash if cant find the download link immediately in your email inbox

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English